Enerco Service Center

Services

Complete Overhauling 

In-Frame Overhauling

Top Overhauling

Replacement of Camshafts

Replacement of Fan Hubs

Replacement and adjustment of Injectors

Valve adjustments

Replacement of rear and front oil seals

Preventive maintenance

Replacement of accessory drive oil seal

All Types of Repairs and Services for 16, 12, 6 & 4 Cylinder Cummins, Caterpillar and Perkins and all other type of Generators

Main alternator servicing

Starting Motor repair

Charging Alternator repair

Radiator servicing

Commissioning Services (Start-up and Load Test)

 

Machinery Repairs and Servicing

Crankshaft Machining, Main Bearings Clearances Checks, Main Bearing and Gears Replacements

Cylinder Head Intake and Exhaust Valves, Valves Inserts and Valve Guides Replacements

Connecting Rod Bend and Twist Inspection, Bushing and Con-Rod Bearing Replacements

Rocker Lever Bushing Replacements

Cylinder Block Bushings and Expansion Plugs Replacements

Cam Follower/Tappets Bushings and Rollers Replacements

Idler Gear Bushings and Idler Shafts Replacements, Drive Gears Backlash Checks

Idler Pulleys and Belt Tensioners repairs

Water Pumps repairs

Lubricating Pumps servicing

Fuel Pump Drive Gears replacements

Fan Hubs repairs

Fuel PT Pumps repair and calibration

Fuel Injectors repair and calibration

Complete Overhaul

 

Dismantling of the Engine and engine parts

Inspection, Repair or Replacement of Engine Parts

Turbocharger

Inspection for any damage to the turbine and compressor blades

Checking of the axial and radial clearances of the turbine and compressor wheels

Replacement of turbocharger parts if found damaged

Cylinder Heads

Replacement of intake and exhaust valves

Replacement of intake and exhaust valve inserts

Replacement of intake and exhaust valve guides

Replacement of cylinder heads expansion plugs

Hydro-testing of cylinder heads

Assembly of cylinder heads intake and exhaust valves, valve spring retainers, valve springs, valve rotators, and valve collets

Replacement of cylinder heads if found damaged and with leakage

Pistons and Connecting Rods

Inspection of pistons and piston skirts for signs of wear and scuffing

Replacement of piston and piston skirts if found damaged

Checking of piston rings for wear and gap clearances

Replacement of piston rings if found with wide gap clearances and too much wear

Inspection of connecting rod bushings for wear

Inspection of connecting rod bend and twist

Replacement of connecting rod bushings

Replacement of connecting rod bearings

Cylinder Liners

Inspection of cylinder liners running surfaces for wear and scuffing marks

Checking of cylinder liners ovality

Replacement of cylinder liners

Inspection of cylinder liner inserts

Replacement of cylinder liner inserts

Checking of cylinder liners protrusion

Camshafts

Inspection of left and right camshafts for damage to the lobes, gears, and bushing journals

Grinding/machining of bushing journals

Replacement of camshaft bushings

Replacement of camshaft thrust bearings

Replacement of camshaft gears if found damaged

 Aftercooler

Inspection of after cooler for restriction or dirt accumulation and leakage

Cleaning of after cooler

Replacement of after cooler if leakage exist

Oil Cooler

Inspection of oil coolers for restriction or leakage

Cleaning of oil coolers

Replacement of oil coolers if leakage exist

Vibration Damper

Inspection of the vibration damper for damage or leakage

Cleaning of the vibration damper

Replacement of the vibration damper if leakage exist

Gear Drive Housing

Inspection of the Crankshaft Gear, Camshaft Gear and Idler Gears for damage

Inspection of idler gear shaft and bushing for wear

Replacement of idler gear shafts and bushings due to wear

Replacements of idler gear thrust bearings

Checking of crankshaft gear, camshaft gear and idler gears backlash/clearances

Rocker Levers

Inspection of rocker levers for wear on bushings

Replacement of rocker lever bushings

Inspection of injector and valves push rods for wear

Replacement of injector and valves push rods

Inspection of valves crossheads for wear

Replacement of valve crossheads

Adjustments of valve lash tappets

Cam Followers

Inspection of cam followers bushings and rollers for wear

Replacement of cam follower bushings and rollers with wear

Fuel Injectors

Inspection of fuel injectors calibration and leakage

Repair and calibration of fuel injectors

Replacement of fuel injectors

Adjustment of fuel injector timing

 Lubricating Pump

Inspection of lubricating pump for wear on the gears, shafts and bushings

Replacement of lubricating pump bushings

Replacement of lubricating pump gears

Fuel Pump

Inspection of fuel PT pump for calibration and leakage

Repair and calibration of fuel PT pump

Water Pump

Inspection of water pump for wear on the impeller and leakage

Replacements of bearings, oil seal and mechanical seal

Replacement of water impeller if found damaged

Flywheel

Inspection of flywheel for any damage

Replacement of flywheel if found damaged

Cylinder Block

Inspection of cylinder block for damage

Cleaning of cylinder block

Replacement of expansion plugs and camshaft bushings

Checking of main bearing bores

Checking of cylinder liner counter bore and packing ring bores

Replacement of cylinder block if found damaged

Crankshaft

Inspection of main bearing and connecting rod bearing journals for wear and scratch marks

Checking of main bearing and connecting rod bearing journals total and adjacent run-outs

Grinding/machining of main and con-rod journals

Checking of main bearing clearances

 

Assembly of Engines

 

Start-up and Commissioning